Leading PCB Prototype Manufacturer

As a flexible PCB prototype manufacturer, we have no strict minimum order quantity. We regularly produce single prototype PCBs for customers needing to validate their designs. For small production runs, we can accommodate orders as low as 5-10 pieces. For larger volume production, we offer competitive pricing with volume discounts that typically begin at 100+ units. This flexibility allows us to support customers throughout the entire product development lifecycle from initial prototype to full production.

Our standard turnaround time for PCB prototypes is 3-5 business days. For urgent projects, we offer expedited services with 24-48 hour turnaround for simple 2-4 layer boards. The exact lead time depends on several factors including board complexity, layer count, material requirements, and order quantity. We provide a specific delivery date when confirming your order. For production runs, lead times typically range from 7-14 business days depending on the order size and specifications.

We accept all standard PCB design file formats including Gerber files (RS-274X), which are our preferred format for manufacturing. We also accept ODB++ files, IPC-2581 files, and can work with design files from popular PCB design software such as Altium, Eagle, KiCad, OrCAD, and PADS. In addition to the design files, we recommend providing a bill of materials (BOM) for assembly services, along with any specific assembly drawings or test requirements. Our engineering team can review your files for manufacturability upon request.

We offer a wide range of PCB materials to meet different application requirements. Our standard material is FR-4 glass epoxy, available in various thicknesses from 0.2mm to 3.2mm. For high-temperature applications, we provide FR-4 with high Tg (150°C and 170°C) and polyimide materials. For RF and high-frequency applications, we offer Rogers materials (RO4003C, RO4350B), Taconic, and Arlon substrates. We can also provide flexible PCBs using polyimide base materials. All our materials meet UL94V-0 flammability standards and are RoHS compliant.

Yes, we provide comprehensive PCB assembly services including both surface mount technology (SMT) and through-hole assembly. Our turnkey assembly service includes component sourcing, inspection, assembly, and testing. We can work with customer-supplied components or source them on your behalf from our network of approved suppliers. Our assembly capabilities include fine-pitch components down to 0.4mm pitch, BGA, CSP, and QFN packages. We offer various testing options including visual inspection, automated optical inspection (AOI), in-circuit testing (ICT), and functional testing to ensure assembly quality.

As a reputable PCB prototype manufacturer, we adhere to strict quality standards throughout our manufacturing process. Our PCBs meet IPC-A-600 standards, with Class 2 as standard and Class 3 available for high-reliability applications. We are ISO 9001:2015 certified for quality management and ISO 13485 certified for medical device components. For aerospace and defense applications, we can manufacture to MIL-PRF-31032 standards. All our PCBs undergo rigorous testing including continuity testing, insulation resistance testing, and visual inspection. We provide detailed quality reports upon request and can assist with any specific industry certification requirements.